Thin Cutting Discs

Your Professional Thin Cutting Discs Supplier

 

(Nanjing) Abrasives Mfg. Inc. is a professional manufacturer specializing in abrasive wheels, diamond tools, and TCT cutting tools. Our products are widely used in metal processing, construction materials, automotive manufacturing, and industrial cutting applications. With stable product quality, strict quality control, and export experience, we provide reliable cutting and grinding solutions for customers worldwide.


Rich Industry Experience
With over two decades of manufacturing and export experience, we understand different market requirements and provide stable products for global industrial applications.

 

Strict Quality Control
Our factory uses advanced production equipment and a complete quality management system to ensure consistent performance, durability, and reliable product quality.

 

Professional Technical & Export Support
Our experienced team provides product selection guidance, customized solutions, export logistics coordination, and responsive after-sales technical support for international customers.

 

 
  • Thin Metal Cutting Discs
    Our Thin Metal Cutting Discs are designed for precision and efficiency when cutting through various metal materials. These discs offer an excellent balance of speed and durability, making them the...
    read more
  • Thin Stainless and inox Cutting Discs
    Our Thin Stainless Cutting Discs are designed for professionals who want clean cuts, high efficiency, and long service life when working with stainless steel. Thanks to their ultra-thin design,...
    read more
  • Thin Cutting Discs 2 in 1
    Our Thin Cutting Discs 2 in 1 are designed to make your metalworking and construction tasks faster, cleaner, and more efficient. These discs combine precision cutting and smooth finishing in a...
    read more
 
 

Parameter

 

 

Diameter

4.5inch=115mm

Abrasive grain

36

Hardness

High

Shape

Round

Service

Custom logo,packing and so on

Material

White Aluminum Oxide

 

 

Size Chart

 

 

SIZE(INCH)

SIZE(MM)

THICK(MM)

HOLE(MM)

3"

75

1

9.6/15

3"

75

2

9.6/15

3"

75

1.6

9.6/15

4"

105

1

16

4"

107

1

16

4.5"

115

1

22.23

4.5"

115

1.2

22.23

4.5"

115

1.4

22.23

4.5"

115

1.6

22.23

4.5"

115

1.8

22.23

5"

125

1

22.23

5"

125

1.2

22.23

5"

125

1.4

22.23

5"

125

1.6

22.23

5"

125

1.8

22.23

6"

150

1.2

22.23

6"

150

1.6

22.23

6"

150

1.8

22.23

7"

180

1.6

22.23

7"

180

2

22.23

9"

230

1.8

22.23

9"

230

2

22.23

 

Advantages of Thin Cutting Discs

 

Precision Cutting

Thin cutting discs excel at making precise cuts, which is crucial in applications such as metal fabrication, plumbing, and electrical work.

Reduced Heat Generation

Thin cutting discs generate less heat during cutting, which helps prevent overheating and material distortion.

Thin Metal Cutting Discs

Minimal Material Wastage

Due to their narrow profile, thin cutting discs create less material wastage during cutting, which can be cost-effective.

Faster Cutting Speed

The slim design of thin cutting discs allows for faster cutting, improving overall efficiency.

 

Applications of Thin Cutting Discs
 

Carbide and Tungsten Steel Cutting
One of the primary applications of thin cutting discs is in the cutting of carbide (YG8) rods and plates and tungsten steel rods. These materials are incredibly hard and dense, making them difficult to cut with standard tools.

 

Precision Cutting of Drill Bits and Machine Tools
Thin cutting discs are used extensively in the cutting of drill bits, PCB board drill bits, and machine tool shafts. These components require high precision, as they play a crucial role in various mechanical and industrial applications.

 

Mold Ejector Pins and High-Precision Molds
In the manufacturing of molds, particularly ejector pins, mold tops, and other high-precision mold components, thin cutting discs are indispensable.

 

Textile Industry: Shuttles and Components
Thin cutting discs are widely used in the textile industry for cutting shuttles, which are crucial for weaving machines. These discs provide clean, precise cuts that are necessary for the smooth operation of weaving machines.

 

Glass and Ceramic Material Cutting
Thin cutting discs are widely used in the cutting of various types of glass and ceramic materials, including optical glass, quartz glass, ceramic tubes, and silicon oxide ceramics.

 

Magnetic Materials: Precision Cutting for NdFeB and Ferrite
Thin cutting discs are also employed in the cutting of magnetic materials like NdFeB (neodymium-iron-boron), ferrite, and other magnetic powders.

 

Optical Lenses and Components
The production of optical lenses, including camera lenses, microscope lenses, and eyeglasses, requires extremely precise cutting to ensure clarity, focus, and durability.

 

Cutting Electronic Components: PCB and More
Another critical application of thin cutting discs is in the cutting of PCB (printed circuit board) components. These discs allow for the precise trimming and shaping of PCB boards, which are essential in the electronics industry.

 

 

Different Materials of Thin Cutting Discs

 

 

Grain

Ceramic alumina: Ceramic alumina performs exceptionally well on steel, stainless steel, and other hard-to-cut metals, including inconel, high nickel alloy, titanium and armored steel. When used and maintained properly, it offers a superior lifespan and cut, and it tends to cut cooler than other grains, so it reduces heat discoloration.
Zirconia alumina: Zirconia alumina provides superior cutting for steel, structural steel, iron, and other metals, and it is ideal for rail cutting and other heavy-duty applications. It offers a fast cut and a long life and holds up under extreme pressure.
Aluminum oxide: Aluminum oxide is one of the most common abrasive grains. It provides a fast initial cut rate and consistent performance for steel and other metal.
Silicon carbide: Silicon carbide is an extremely hard grain that produces very sharp and fast cutting. However, it is also friable, meaning it is not as tough as other grains.

Bond

The bond of a cutting wheel is the substance that holds the abrasive grains in place.
Manufacturers often refer to the grade, or hardness, of a wheel. The grade signifies not the hardness of the abrasive grains themselves but the hardness of the bond holding them in place. Generally, under identical conditions, a harder bond means the cutting wheel will have a longer lifespan, whereas a softer bond means the cutting wheel will have a shorter lifespan.

Fiberglass

Cutting wheels contain fiberglass that may provide single, double, or triple reinforcement. Single reinforcement relies on a single layer of fiberglass and is useful for delivering exceptional cutting speed while reducing burrs on the workpiece. Double and triple reinforcement use multiple layers of fiberglass to provide added support for high-vibration and heavy-duty industrial applications.

 

 

Thin Cutting Discs vs. Thick Cutting Discs

 

 

Feature

Thin Cutting Discs

Thick Cutting Discs

Cutting Speed

Faster cutting due to less resistance

Slower, more controlled cuts

Material Waste (Kerf Width)

Narrow kerf, less material loss

Wider kerf, more material loss

Finish Quality

Clean, smooth edges

Rougher, may require deburring

Disc Lifespan

Shorter; wears out faster

Longer lasting, especially on hard metal

Heat Generation

Lower; better for heat-sensitive metals

Higher; can cause warping or discoloration

Risk of Breakage

Higher; more fragile under lateral force

Lower; more robust and stable

Typical Application

Thin sheet metal, stainless steel tubing

Rebar, angle iron, thick solid bar

Tool Compatibility

Angle grinders, die grinders

Angle grinders, chop saws

 

 

Customizable Options

 

 

Disc Diameter

75mm / 100mm / 115mm / 125mm / 180mm / 230mm

Thickness

0.8mm / 1.0mm / 1.2mm / 1.6mm / 2.0mm

Arbor Hole

16mm / 22.23mm / 25.4mm

Abrasive Grain

Aluminum Oxide / Silicon Carbide / Zirconia

Disc Type

Flat / Depressed Center / T41 / T42

 

 

Packaging and Shipping

 

 

Packaging

Aluminum coated bag, plastic box, tin and Pallet package

Shipping

Shipping by sea, by air, by express are acceptable. According to your requirements.

 

 

Our Factory

 

 

productcate-1-1
productcate-1-1
productcate-1-1

 

Our Service
 

Pre-sale

Professional technical advisors communicate one-on-one with customers, based on the customer's processing materials, equipment models, and process requirements, recommending suitable products or custom solutions.

During-sale

Provide product usage guidance and installation and commissioning suggestions to ensure that customers can quickly get started.

Post-sale

Establish a complete after-sales service system. During the product warranty period, if there are quality issues, free returns and exchanges are provided, and at the same time, technical consultation, maintenance and other continuous support are offered.

 

 

fAQ

 

 

Q: What thickness options are available for thin cutting discs?

A: Common thickness options for thin cutting discs include 1.0mm, 1.2mm, 1.6mm, and 2.0mm. Thinner discs normally provide faster cutting speed and smoother cutting surfaces with less friction during operation.

Q: Are thin cutting discs safe for high-speed cutting?

A: High-quality thin cutting discs are designed for high-speed cutting machines and angle grinders. Most products support a maximum working speed of 80m/s for safe and stable cutting performance.

Q: What materials can thin cutting discs cut?

A: Thin cutting discs can cut many materials such as carbon steel, stainless steel, iron, aluminum, and alloy metals. Different abrasive grains are selected depending on the hardness and cutting requirements of the material.

Q: Why do thin cutting discs create less heat?

A: Thin cutting discs have a smaller contact area during cutting, which reduces friction between the disc and metal surface. This helps lower heat generation and improves cutting stability during long working hours.

Q: How long do thin cutting discs normally last?

A: The lifespan of thin cutting discs depends on cutting material, machine speed, and operating method. Premium quality discs usually provide stable performance and longer service life under proper working conditions.

As one of the leading thin cutting discs manufacturers and suppliers in China, we also support customized service. Please rest assured to wholesale bulk high quality thin cutting discs for sale here from our factory. For price consultation, contact us.

Thin Cutting Discs 2 in 1, Thin Metal Cutting Discs, Thin Stainless inox Cutting Discs